It is the users responsibility to confirm the compatability of information contained herein with his system. Technical information contained herein may not be applicable to your system. Loose connections can cause extreme loss of braking power.Īll technical or design information & specifications contained in this drawing are the property of Champion Trailers.DO NOT USE Pinch type connectors Electric brakes have about a 3 amp current consumption per magnet at max power output.Solder or use compression crimp connectors for best system operation. On this page (typically below the product links) there is a helpful link section that will have the install instructions fo the Hopkins Breakaway kit part 20400 that you referenced.Trailer wiring can be one of the most intimidating components of your towing. In addition, they provide three additional pins for a 12V hot lead, electric brakes, and reverse lights. 7-ways provide the required running lights, turn signals, brake lights, and ground for the trailer. Confirm wiring diagram instructions with your Brake Control Manufacturer. 7-ways are some of the most common harnesses found on trailers. Improper connection of Positive and Negative wires MAY damage or destroy brake controller. Black wire connects to 12VDC positive White wire connects to battery negative Blue - Brake controller output to trailer electric brakes. Red wire connects to side of brake pedal stop lite switch. Trailers with 8000# or larger axles should have magnet amp requirements determined before sizing circuit breaker. ![]() 20 amp for 4 magnets 30 amp for 6 or more magnets. The break away system normally contains a battery trickle charger for battery maintenence.īrake controller wiring - Install auto reset circuit breaker in positive wire from battery to brake controller. The battery for this system MUST be able to maintain brake activation for 15 minutes minimum. Trailers equipped with electric brakes typically use an emergency breakaway battery kit such as the TAP Brakemaster kit. of Transportation requires that trailers equipped with brakes have a trailer break away system for activation of the trailer brakes, in the event that the trailer should become detached from the tow vehicle during highway travel. Generic Electric Brake Wiring Diagram for Dash Mounted Brake controller & Trailer mounted TAP Brakemaster Electric breakaway kit
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